Watch a 2-minute demo of building a HACCP plan with AI.
A HACCP plan builder is software that turns your process information into a HACCP plan. A template gives you structure and leaves every field to you; a builder reads your SOPs, recipes and process notes and fills the plan in. QA managers, HACCP teams and consultants moving a site to digital use it.
| Principle | What the plan needs | Where it lives in IONI |
|---|---|---|
| 1. Hazard analysis | Hazards per step, with significance | Hazards per process step with a risk level |
| 2. Critical control points | Steps where control is essential | Steps marked CCP on the process flow chart |
| 3. Critical limits | A measurable limit per CCP | The limit written into the operational check for that step |
| 4. Monitoring | Who checks what, how often | Scheduled operational checks; operators log pass/fail on the To-Do |
| 5. Corrective actions | What happens on a failure | A failed check becomes a deviation; AI can draft the NC/CAPA |
| 6. Verification | Proof the system works | Logs confirmed by a second person (no one confirms their own); AI HACCP validation |
| 7. Records | Retained evidence | Check logs, the HACCP PDF report, the batch audit view |
Source for the seven principles: FDA HACCP Principles and Application Guidelines.
| Option | Cost | Tailored to your process | Stays connected to floor records | Best for |
|---|---|---|---|---|
| Free HACCP template | Free | No: you fill every field | No | A first draft, tiny operations |
| Consultant | Quote | Yes | Usually no (Word/PDF) | Complex processes, first certification |
| FDA Food Safety Plan Builder | No fee listed by FDA | Partly: guided questions | No (downloadable Windows program) | FSMA preventive-controls food safety plans |
| IONI HACCP Builder | See pricing above | Yes: reads your documents | Yes: hazards become floor checks | Small and mid-size manufacturers |
